Maximize Density, Optimize Flow. Fully Automated High-Bay Storage.

KINGSHELVING Pallet Stacker Automated Warehouse System

When storage density, vertical scalability, and ultra-fast throughput are non-negotiable, the single-deep Pallet Stacker ASRS stands as the industry benchmark. The KINGSHELVING Pallet Stacker System is engineered for missions where speed, precision, and absolute inventory control are paramount. It transforms your warehouse air rights into a highly organized, three-dimensional asset, delivering unmatched efficiency for operations with high-volume pallet movement.

  • Core Position: The definitive solution for maximizing vertical space and high-speed throughput.

  • Core Mission: Designed for operations where speed, precision, and control are critical.

  • Primary Value: Turns vertical cube into a managed asset for superior operational efficiency.

At the heart of the system are rail-guided stacker cranes, operating with pinpoint accuracy within narrow aisles. These robust cranes feature telescopic forks or grippers that store and retrieve pallets from single-deep racking on both sides, achieving the optimal balance between maximum storage density and direct access to every single pallet. Integrated with high-speed lifts and conveyor systems, it creates a continuous, automated flow of goods from receiving to shipping. The entire operation is governed by our advanced WMS/WCS, which optimizes every crane movement for minimal cycle times and perfect inventory synchronization.

  • Key Component: High-precision, rail-guided stacker cranes operate in narrow aisles.

  • Storage Method: Single-deep storage ensures direct access and optimal density.

  • System Integration: Cranes, lifts, and conveyors are synchronized by intelligent software (WMS/WCS) for seamless flow.

Investing in a KINGSHELVING Stacker ASRS translates into a powerful competitive edge. The most immediate impact is on space and speed: building upward drastically reduces your facility’s footprint while the system’s high acceleration and precise positioning deliver exceptional pallets-per-hour rates. This automation eliminates congested forklift traffic, significantly enhancing safety and reducing product damage. Furthermore, the system provides real-time, 100% accurate inventory data, eliminating stockouts and shrinkage, and enables seamless integration with production lines or sortation systems for just-in-time logistics.

  • Space & Speed: Maximizes vertical utilization and delivers high throughput rates.

  • Safety & Accuracy: Creates a safer environment and ensures perfect inventory records.

  • Process Integration: Enables JIT (Just-in-Time) delivery and seamless integration with upstream/downstream processes.

This system is the workhorse for large-scale, high-volume pallet handling. It is the preferred choice for Manufacturing and Assembly plants requiring sequenced parts delivery, Beverage and Food Distribution centers with fast-moving goods, Cold Storage facilities needing efficient frozen pallet handling, and large-scale Distribution Centers servicing regional retail networks. Its reliability and speed make it ideal for multi-shift operations with constant inbound and outbound activity.

  • Ideal Scenario: Large-scale operations with high, continuous pallet movement.

  • Key Industries: Manufacturing, Food & Beverage Distribution, Cold Storage, Regional DCs.

  • Operational Fit: Perfect for multi-shift, high-throughput environments.

KINGSHELVING’s vertical integration is your ultimate guarantee for a successful stacker project. From structural design and seismic calculations to the in-house manufacturing of the crane masts, drive systems, and racking, we maintain complete control over quality and performance. Our experts manage the entire process—simulation, installation, commissioning, and lifecycle support—ensuring your Pallet Stacker ASRS is not just a purchase, but a long-term strategic asset driving operational excellence.

  • Quality Assurance: In-house design and manufacturing of critical components (cranes, racks).

  • Expert Execution: Total project management from simulation to lifetime support.

  • Strategic Outcome: Delivery of a reliable, high-productivity asset for long-term value.

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