In e-commerce, pharmaceuticals, and precision manufacturing, handling massive volumes of small-item SKUs is a core challenge. Traditional manual picking faces efficiency ceilings, high error rates, and rising labor costs. The KINGSHELVING Material Box Stacker ASRS (Miniload ASRS) is a high-speed, high-density solution engineered for “goods-to-person” picking. It manages every tote or carton with precision, elevating both storage density and order fulfillment efficiency to a new level, fundamentally transforming the logic of small-parts warehousing.
Core Problem: Addresses inefficiency, high error rates, and management difficulties in manual picking for vast SKU counts and small items.
Core Solution: A high-speed, high-density automated storage and retrieval system designed for “goods-to-person” picking.
Primary Value: Achieves a revolutionary simultaneous improvement in storage density and order fulfillment efficiency.
The heart of the system is the high-speed, light-duty aisle-bound box stacker crane. These agile devices move rapidly within narrow aisles, with precision load handlers that safely and smoothly store and retrieve plastic totes, cartons, or trays weighing from a few kilograms to over a hundred kilograms. The racking is designed as multi-level, multi-column structures to maximize the vertical space of the building. Integrated seamlessly with lifts, conveyors, and “goods-to-person” picking workstations, and directed by intelligent software (WMS/WCS), the system forms a continuous, high-efficiency order flow that delivers the required containers directly to the picker.
Key Component: High-speed aisle-bound box stacker cranes designed for rapid, precise handling of small-item carriers.
Storage Structure: Multi-level, high-density racking for extreme utilization of cubic space.
System Integration: Connects with lifts, conveyors, and picking stations to form a complete “goods-to-person” order fulfillment solution.
Investing in a Box Stacker System delivers direct operational advantages and a fast return. Space utilization can be 3 to 5 times higher than traditional shelving, saving invaluable floor space. Picking efficiency can reach hundreds or even over a thousand transactions per hour, multiple times that of manual picking, while increasing picking accuracy to over 99.99%, virtually eliminating mis-picks and shortages. The system also significantly reduces labor intensity and dependency, optimizes human resource allocation, and supports 24/7 uninterrupted operation, easily handling peak sales seasons or production surges.
Space & Efficiency: Increases storage density 3-5x and boosts order fulfillment efficiency multiple times.
Accuracy & Reliability: Achieves >99.99% picking accuracy for near-zero-error operations.
Operational Flexibility: Reduces labor dependency and enables round-the-clock operation with strong scalability.
This system is the ideal choice for handling high-SKU-count, high-turnover small items. It is widely used in E-commerce Fulfillment Centers for order picking, Pharmaceutical Distribution and Manufacturing for drug and raw material management, Automotive Manufacturing for sequenced parts supply, Electronics Manufacturing for component storage, and 3PL services for multi-client warehousing and distribution. Customized solutions are available for ambient, temperature-controlled, and cold storage environments.
Ideal Scenario: “Goods-to-person” picking for a vast number of fast-moving SKUs measured in “each” or “case”.
Key Industries: E-commerce, Pharmaceutical, Automotive, Electronics, 3PL.
Environmental Adaptability: Customizable for ambient, temperature-controlled, and cold storage conditions.
Leveraging vertical integration, KINGSHELVING ensures every Box Stacker System combines high performance with high reliability. Starting with logistics simulation and flow analysis, we design and manufacture stacker cranes, racking, and control systems in-house, with professional teams executing global installation, commissioning, and ongoing support. We deliver not just automation equipment, but an intelligent warehousing core that continuously creates value and optimizes alongside your business growth.
End-to-End Service: Provides full lifecycle support from simulation and planning to manufacturing, installation, and maintenance.
Quality Foundation: In-house R&D and manufacturing of key equipment ensures performance, cost, and delivery control.
Long-Term Promise: Delivery of an efficient, reliable, and scalable core engine for intelligent warehousing.
