When managing vast SKUs of small items with high turnover rates, traditional shelving or manual handling falls short in meeting dual demands for efficiency and accuracy. The KINGSHELVING Material Box Shuttle Automated Storage System is engineered for high-density, high-efficiency “goods-to-person” picking. By deploying intelligent shuttle cars that swiftly store and retrieve totes within dense racking, it elevates both space utilization and order processing speed to a new level, serving as a core solution for modern intelligent warehousing.
Core Challenge: Solves the problems of low storage density, slow manual picking efficiency, and high error rates for vast SKUs of small items.
Core Solution: An automated tote handling system designed for high-density “goods-to-person” picking.
Primary Value: Delivers exponential improvements in space utilization and order processing speed.
The system is a precise integration of multi-level racking, high-speed box shuttles, vertical lifts, and an intelligent dispatching system (WCS/WMS). Shuttles operate autonomously on rails within each rack level, accurately accessing standard plastic totes or cartons, and transfer between floors via lifts. Its “in-rack handling” design philosophy achieves exceptionally high storage density and rapid retrieval speeds. Intelligent algorithms dynamically optimize shuttle routes and tasks, enabling multi-shuttle collaboration to ensure the system operates at peak efficiency continuously.
System Composition: Integrated multi-level racking, box shuttles, lifts, and intelligent control software.
Operation Mode: Shuttles operate autonomously on intra-rack rails, with lifts handling vertical movement for 3D storage and retrieval.
Intelligence Core: Optimization algorithms coordinate multiple shuttles to maximize overall system throughput.
Implementing a Box Shuttle System delivers immediate operational advantages and long-term ROI. In terms of space cost, its storage density can be over 3 times that of traditional shelving, directly reducing cost per storage unit area. For operational efficiency, the system can achieve up to thousands of cycles per hour, with picking efficiency 5-10 times higher than manual operations, while increasing accuracy to over 99.99%. Furthermore, it significantly reduces dependency on skilled labor and physical strain, and supports 24/7 uninterrupted operation, easily handling business peaks.
Space & Cost: Increases storage density by over 3x, significantly diluting warehouse rental costs.
Efficiency & Accuracy: Improves picking efficiency by 5-10x with >99.99% operational accuracy.
Flexible Operation: Reduces labor dependency, enables round-the-clock operation, and provides elasticity to handle fluctuations.
This system is ideal for handling businesses with high-variety, low-volume, and high-frequency storage/retrieval. It is widely used in E-commerce fulfillment centers, Pharmaceutical Distribution for split-case picking, Automotive Manufacturing for line-side sequenced supply, Electronics for component storage, and the Apparel Industry for garment-on-hanger storage. The system can be flexibly adapted to ambient, temperature-controlled, or cold storage environments to meet specific industry needs.
Ideal Scenario: “Goods-to-person” picking and storage for high-variety, low-volume, high-frequency operations.
Key Industries: Logistics and production sectors in E-commerce, Pharmaceuticals, Automotive, Electronics, and Apparel.
Environmental Adaptability: Customizable for ambient, temperature-controlled, and cold storage applications.
Leveraging its vertically integrated manufacturing and service capabilities, KINGSHELVING ensures the successful delivery and sustained reliability of every project. We provide a one-stop turnkey solution, from initial logistics simulation and layout design, to in-house R&D and production of shuttles, racking, and control systems, and finally to global deployment and commissioning by professional teams. Beyond installation, we offer long-term remote operation, maintenance, and data-driven optimization services, ensuring your shuttle system is not just an efficient tool, but an intelligent asset that continuously evolves.
End-to-End Delivery: Provides one-stop service from planning & simulation, R&D & manufacturing, to deployment & maintenance.
Technical Autonomy: In-house R&D and production of core equipment ensure technological leadership and supply chain security.
Long-Term Partnership: Delivers ongoing remote support and performance optimization to ensure continuous value creation.
